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Special Phosphate Bricks

  • Special Phosphate Bricks

1.alkali corrosion resistance

2.large high temperature strength

3.
good thermal shock stability
Special Phosphate Bricks Description

Special phosphate bricks are high grade working lining refractory for cement kilns and lime kilns. Special phosphate bricks are phosphate bonded high alumina bricks. Phosphoric acid solution with a concentration of 42.5% ~ 50% is used as binder during producing special phosphate bricks. Specific phosphate brick has good chemical stability, high thermal strength and good wear resistance. The main application fields of special phosphate bricks are machine shaft kiln expansion part, high temperature zone kiln lining, rotary cement kiln cooling zone and transition zone.

specifi phosphate bricks       

                                                                           

Special phosphate brick is developed and produced in recent years. bauxite clinker calcined above 1600 °C in rotary kiln is used as main raw material of special phosphate brick. During the application of the special phosphate brick, the phosphoric acid and the calcined bauxite fine powder react with the refractory clay to form a bond mainly composed of cristobalite-type orthophosphate.

Special Phosphate Bricks Advantages

Special phosphate brick has the advantages of ordinary phosphate brick: high cold crushing strength, good wear resistance, higher refractoriness under load temperature than anti-spalling high alumina brick, and good thermal shock stability.

For transition zone with large temperature fluctuation, special phosphate bricks have obvious advantages: large high temperature strength, strong thermal stress and mechanical stress resistance, excellent adaptation to cylinder body ellipticity changes at wheel belt parts.

Special phosphate brick belongs to neutral refractory bricks, it has good acid corrosion and alkali corrosion resistance. so specific phosphate brick is a good choice for rotary cement transition zone, where lining coating should be frequently repaired.

Special Grade Phosphate Bricks Physiochemical Index
 
Item Special grade phosphate brick Phosphate composite bricks
PT-1 PT-2 Firebricks Lightweight insulating bricks
AL2O3, %≥ 80 75 75 55
C + SiC, % 7.5 10 / /
Fe2O3, %≤ 1.8 1.65 2 1.5
Refractoriness ℃≥ 1790 1790 1770 1670
Bulk density g/cm3≥ 2.75 2.8 2.7 1
Apparent porosity %,≤ 21 20 / /
CCS,Mpa≥ 75 85 65 5.5
RUL(0.2Mpa) ≥ 1520℃ 1530℃ 1350℃ /
PLC %(1500℃, 2h)≤ 0.1~-0.4 0.1~-0.3 / /
Thermal conductivity W/m·k(350℃)≤ / / 1.84 0.45
Thermal shock resistance /times(1100℃,water cooling) ≥ 30 35 / /
 
Special Phosphate Bricks Applications

Special phosphate bricks are widely used in rotary cement kiln, especially transition zone, kiln hood and other parts where firebricks are easy to fall off. When special phosphate bricks are used in transition zone, their service life is basically the same as magnesia chrome bricks. Special phosphate brick can also be used at sintering zone. Other applications of special phosphate bricks include: mechanical shaft kiln, lime kiln, carbon industry rotary kiln and so on.